Families from the poorest regions of the world more often than not cover
their already lacking homes with corrugated metal roofs. It’s a low
cost solution, but in most cases doesn’t prevent leaks, and certainly
has very little insulation value. What’s
more, they’re often full of toxic substances such as asbestos. To fix
these shortcomings, the Indian startup ReMaterials has come up with a
modular roofing system called ModRoof, which is sustainable, affordable,
and everything a roof should be.
The panels for the ModRoof are made in Ahmedabad, India using
recycled agricultural and packaging waste such as cardboard and coconut
fibers, which are all sourced locally. The actual production process of
each ModRoof panel is very simple and consists of a crushing stage,
followed by a mixing stage, compression stage, drying stage and finally
the waterproofing stage. The resulting roof panels are impervious to
water, fire-resistant, and quiet when it rains, which is a special bonus
during the monsoon period.
To assemble them into a roof, the panels are first interlocked and
then a sealant is applied. ModRoof has an R-Value of 0.28 Km2/W, while
tests conducted in the summer months showed that homes fitted with a
ModRoof had an average interior temperature of 96 °F (36 °C), which is
quite a bit lower than the 107.6 °F (42 °C) measured in homes with metal
roofs. ModRoof has a lifespan of more than 20 years with next to no
maintenance needed.
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